Mazak Integrex i-400 - Mill/Turn

 (OP010)
(PROGRAM    : OP010.EIA)
(MACHINE: MAZAK INTEGREX I-400 - MILL/TURN)
(DATE       : 02/02/21 TIME: 15:56:27)
(INPUT FILE : OP010.NCL)
 
(SETUP INFORMATION CAN BE INPUT AT THE OPERATION COMMENTS)
(LEVEL.  THIS MAY BE ONE OR)
(MULTIPLE LINES)
 
 
(******* TOOL LIST *******)
(***  MAIN SPINDLE ***)
(T2- .250 SPOT DRILL)
(T3- .150 DIA DRILL)
(T4- OD TURNING TOOL)
(T6- .375 ENDMILL)
(T12- .277 DRILL)
(T501- .0625 TURN DRILL)
 
M200 M300 (C/U AXES CONNECT)
M513 (CANCEL SYNC)
G0 G18 G20 G40 G49 G80 G90 G95 G97
 
N1(NAME: OD_1)
(OD TURNING TOOL)
(TURN OD)
G90 G18 G40 G49 G95 G80 G99
M901 (SPINDLE 1 SELECTION)
M202 (SPINDLE 1 TURNING MODE)
G5 P0
G64
G49
G91 G0 G28 X0.
G28 Y0. Z0.
G90
T00.04 T05.01 M6
M108 (B UNCLAMP)
G0 G53 B90.
M107 (B CLAMP)
G92 S2200 R1
G96 P1 S1400 R1 M203
G54
G10.9 X1
G91 G0 G28 X0.
G28 Y0. Z0.
G90
G0 G43 P1 H0 X7.9576 Y0. Z.4388
G1 G95 X3.9576 F.05
G2 X3.5576 Z.2388 I0. K-.2 F.008
G3 X3.1576 Z.0388 I-.2 K0.
G1 X3.0316 
M51 M8
Z-1.05
X3.1436
G0 Z.0388
G1 X2.9858
Z-1.05
X3.0976
G0 Z.0388
G1 X2.94
Z-1.05
X3.4976
M9
X5.4976 F.05
X10.1564 Z7.6433
G91 G0 G28 X0
G28 Y0 Z0
G90
G54
M1
 
N2(NAME: 0625_TURN_DRILL_1)
(TOOL NAME : 0625_TURN_DRILL)
(TURN DRILL FACE ON CENTER)
G90 G17 G40 G49 G94 G80 G99
M901 (SPINDLE 1 SELECTION)
M202 (SPINDLE 1 TURNING MODE)
T05.01 T00.06 M6
M108 (B UNCLAMP)
G0 G53 B0.
M107 (B CLAMP)
G54
G10.9 X1
G91 G0 G28 X0.
G28 Y0. Z0.
G90
M901 (SPINDLE 1 SELECTION)
M202 (SPINDLE 1 TURNING MODE)
G97 S1100 R1 M203
G0 G43 P1 H5 X0. Y0. Z5.95
M8
G94 G17
G99 G81 X0. Z-.55 R.25 F6.5
G80
G0 Z5.95
M9
G91 G0 G28 X0
G28 Y0 Z0
G90
G54
M1
 
N3(NAME: 3-AXIS_MILLING_FACE_CBORE_1)
(.375 ENDMILL)
(FACE MILLING)
G90 G17 G80 G40 G49 G94 G97
G91 G0 G28 X0.
G28 Y0. Z0.
G90
G5 P0
G64
G49
T00.06 T00.02 M6
G91 G0 G28 X0.
G28 Y0. Z0.
G90
G10.9 X0
M901 (SPINDLE 1 SELECTION)
M200 (SPINDLE 1 TURNING MODE)
M108 (B UNCLAMP)
M212 (C UNCLAMP)
M108 (B UNCLAMP)
M212 (C UNCLAMP)
G0 G53 Y0. B0. C0.
M107 (B CLAMP)
M210 (C CLAMP)
G54
G97 R1 S2500 M3
M108 (B UNCLAMP)
G0 B-0.
M107 (B CLAMP)
M212 (C UNCLAMP)
G0 C257.9052
M210 (C CLAMP)
G0 G43 H00 X.8949 Y0. Z5.95 
M51 M8
Z.95
G1 Z-.05 F41.
G3 X.8949 Y0. I-.0393 J.1833
G3 X.8163 Y.3667 Z-.0625 I-.0393 J.1833 K-.0249
G3 X.8949 Y0. Z-.0749 I.0393 J-.1834 K-.0249
G3 X.8163 Y.3667 Z-.0874 I-.0393 J.1833 K-.0251
G3 X.8949 Y0. Z-.1 I.0393 J-.1834 K-.0251
G3 X.8949 Y0. I-.0393 J.1833
G1 Z5.95
N4(NAME: CBORE_OD)
(OD FIXED MILLING)
G97 R1 S3565 M3
M108 (B UNCLAMP)
G0 B90.
M107 (B CLAMP)
M212 (C UNCLAMP)
G0 C340.
M210 (C CLAMP)
G17
G68 X1.4214 Y.0 Z-.55 I0 J1 K0 R90.
G0 G43 H00 X0. Y.1875 Z3.1
Z1.1
G1 Z.1 F41.
G3 X0. Y.1875 I0. J-.1875
G3 X0. Y-.1875 Z.0834 I0. J-.1875 K-.0333
G3 X0. Y.1875 Z.0667 I0. J.1875 K-.0333
G3 X0. Y-.1875 Z.0501 I0. J-.1875 K-.0333
G3 X0. Y.1875 Z.0335 I0. J.1875 K-.0332
G3 X0. Y-.1875 Z.0168 I0. J-.1875 K-.0335
G3 X0. Y.1875 Z0. I0. J.1875 K-.0335
G3 X0. Y.1875 I0. J-.1875
G1 Z.5786
G69
M511 (C-AXIS SYNCHRONOUS MODE)
N5(NAME: 4-AXIS_CUT_LINE_OD)
(4 AXIS OD MILLING)
G0 B90. C247.5
G0 G43.4 H00 X3.5 Y0. Z-.05
G61.1 P6 (GEOMETRY COMPENSATION)
G5 P2 (HIGH SPEED MACHINING ON)
X2.45
G1 X1.45 F41.
C251.5179
C255.5357
C259.5536
C263.5714
C267.5893
C271.6071
C275.625
C279.6429
C283.6607
C287.6786
C291.6964
C292.5
Z-.55
C288.75
C285.
C281.25
C277.5
C273.75
C270.
C266.25
C262.5
C258.75
C255.
C251.25
C247.5
Z-.05
Z-.0625 C249.4306
Z-.0565 C251.0162
Z-.0527 C254.6314
Z-.0511 C258.7423
Z-.0504 C262.9791
Z-.0502 C266.8118
Z-.0501 C270.1905
Z-.0502 C273.2346
Z-.0504 C276.7042
Z-.051 C280.8199
Z-.0524 C284.9118
Z-.0556 C288.4661
Z-.062 C290.476
Z-.0698 C291.271
Z-.0782 C291.6306
Z-.0951 C291.9425
Z-.1291 C292.1735
Z-.2354 C292.3216
Z-.4213 C292.251
Z-.4851 C292.0365
Z-.5108 C291.7505
Z-.5226 C291.4312
Z-.5313 C290.9436
Z-.5389 C289.9044
Z-.5443 C287.7261
Z-.5473 C283.6905
Z-.5484 C279.7112
Z-.5489 C275.8942
Z-.5491 C272.6396
C269.8093
Z-.549 C265.68
Z-.5486 C261.4955
Z-.5477 C257.3725
Z-.5457 C253.6401
Z-.5411 C250.701
Z-.534 C249.3222
Z-.5263 C248.75
Z-.5136 C248.3054
Z-.4909 C247.9999
Z-.439 C247.7817
Z-.2758 C247.6689
Z-.1421 C247.7883
Z-.1031 C247.9712
Z-.0807 C248.3016
Z-.071 C248.6753
Z-.0642 C249.2039
Z-.0625 C249.4306
Z-.0888 C254.5395
Z-.0755 C256.5042
Z-.0644 C259.2533
Z-.0572 C262.3937
Z-.0527 C266.1718
Z-.0514 C270.1553
Z-.0527 C273.859
Z-.0567 C277.3431
Z-.0626 C280.1634
Z-.0714 C282.6535
Z-.0839 C284.828
Z-.0999 C286.5349
Z-.1167 C287.6692
Z-.1363 C288.5107
Z-.1618 C289.1993
Z-.1927 C289.6905
Z-.2287 C289.9989
Z-.2793 C290.1533
Z-.3337 C290.0466
Z-.3803 C289.7078
Z-.4149 C289.2193
Z-.4393 C288.6659
Z-.4638 C287.8021
Z-.4818 C286.8092
Z-.4984 C285.399
Z-.5113 C283.6831
Z-.5213 C281.626
Z-.5307 C278.2814
Z-.5359 C274.5854
Z-.5378 C270.556
C269.8451
Z-.5369 C266.9158
Z-.5339 C263.6208
Z-.5264 C259.9309
Z-.5174 C257.4666
Z-.5045 C255.3205
Z-.4892 C253.7359
Z-.4725 C252.6255
Z-.4538 C251.7951
Z-.4281 C251.0488
Z-.4008 C250.5483
Z-.3598 C250.1078
Z-.3111 C249.8766
Z-.2654 C249.8631
Z-.2159 C250.0863
Z-.1771 C250.5224
Z-.1482 C251.1234
Z-.1273 C251.831
Z-.1087 C252.8094
Z-.0934 C254.0524
Z-.0888 C254.5395
Z-.1153 C260.0912
Z-.0965 C261.5094
Z-.0803 C263.2373
Z-.0679 C265.2695
Z-.0599 C267.6263
Z-.0573 C269.9985
Z-.0602 C272.5107
Z-.0693 C275.0051
Z-.0809 C276.8375
Z-.0978 C278.6102
Z-.1144 C279.8494
Z-.1359 C281.0335
Z-.162 C282.04
Z-.1903 C282.7894
Z-.2184 C283.2563
Z-.2531 C283.5365
Z-.2888 C283.5268
Z-.3233 C283.2347
Z-.3543 C282.7097
Z-.3824 C281.9626
Z-.4067 C281.0398
Z-.4319 C279.6917
Z-.4531 C278.0196
Z-.4694 C276.0958
Z-.4814 C273.7459
Z-.4872 C271.3526
Z-.488 C270.0018
Z-.4844 C267.1941
Z-.4766 C265.1297
Z-.4645 C263.2396
Z-.4469 C261.4204
Z-.4252 C259.897
Z-.4035 C258.8173
Z-.3805 C257.977
Z-.355 C257.3065
Z-.3221 C256.751
Z-.286 C256.461
Z-.2525 C256.4653
Z-.2167 C256.7648
Z-.187 C257.2821
Z-.162 C257.9556
Z-.1342 C259.0528
Z-.1153 C260.0912
Z-.1363 C264.1478
Z-.1176 C264.8801
Z-.0967 C266.0959
Z-.0833 C267.3325
Z-.0749 C268.7234
Z-.0725 C269.8405
Z-.0751 C271.3211
Z-.0849 C272.8636
Z-.1011 C274.2092
Z-.1203 C275.2437
Z-.1439 C276.0885
Z-.1695 C276.6844
Z-.1958 C277.028
Z-.2275 C277.1463
Z-.2557 C276.9936
Z-.282 C276.617
Z-.305 C276.0655
Z-.3272 C275.2798
Z-.3466 C274.264
Z-.3631 C272.9186
Z-.3732 C271.3909
Z-.376 C270.1602
Z-.3736 C268.716
Z-.3641 C267.1881
Z-.3479 C265.8215
Z-.3284 C264.7778
Z-.3059 C263.9557
Z-.2806 C263.3576
Z-.2545 C262.9935
Z-.2286 C262.8544
Z-.2013 C262.9284
Z-.1709 C263.293
Z-.1418 C263.9688
Z-.1363 C264.1478
Z-.156 C267.7262
Z-.1397 C267.9664
Z-.1259 C268.3824
Z-.1159 C268.9263
Z-.1103 C269.5624
Z-.1093 C270.
Z-.1117 C270.6609
Z-.119 C271.28
Z-.1305 C271.7854
Z-.1454 C272.1442
Z-.1624 C272.3126
Z-.1796 C272.2779
Z-.1961 C272.0412
Z-.21 C271.6257
Z-.2201 C271.0799
Z-.2258 C270.4403
Z-.2268 C270.
Z-.2233 C269.2047
Z-.2129 C268.4964
Z-.1968 C267.9732
Z-.1767 C267.7021
Z-.156 C267.7262
X2.
M9
M5
G0 X10. Y10. Z30. B0. C0.
G5 P0
G64
G49
M107
M210
G91 G0 G28 X0.
G28 Y0. Z0.
G90
G54
M1
 
N6(NAME: DRILL_OD)
(.250 SPOT DRILL)
(DRILL OD)
G90 G17 G80 G40 G49 G94 G97
G91 G0 G28 X0.
G28 Y0. Z0.
G90
G5 P0
G64
G49
T00.02 T00.03 M6
G91 G0 G28 X0.
G28 Y0. Z0.
G90
G10.9 X0
M901 (SPINDLE 1 SELECTION)
M200 (SPINDLE 1 TURNING MODE)
M108 (B UNCLAMP)
M212 (C UNCLAMP)
M108 (B UNCLAMP)
M212 (C UNCLAMP)
G0 G53 Y0. B90. C-20.
M107 (B CLAMP)
M210 (C CLAMP)
G54
G97 R1 S3500 M3
M108 (B UNCLAMP)
G0 B90.
M107 (B CLAMP)
M212 (C UNCLAMP)
G0 C340.
M210 (C CLAMP)
G17
G68 X1.4214 Y.0 Z-.55 I0 J1 K0 R90.
G0 G43 H00 X0. Y0. Z.5786 
M51 M8
G94 G17
G99 G81 X0. Y0. Z-.05 R.3 F30.
G80
G0 Z.5786
M9
M5
X10. Y10. Z30.
G69
G5 P0
G64
G49
M107
M210
G91 G0 G28 X0.
G28 Y0. Z0.
G90
G54
M1
 
N7(NAME: MAIN_FACE_POLAR_DRILLING)
(.150 DIA DRILL)
(DRILL HOLES ON FACE)
G90 G17 G80 G40 G49 G94 G97
G91 G0 G28 X0.
G28 Y0. Z0.
G90
G5 P0
G64
G49
T00.03 T00.12 M6
G91 G0 G28 X0.
G28 Y0. Z0.
G90
G10.9 X0
M901 (SPINDLE 1 SELECTION)
M200 (SPINDLE 1 TURNING MODE)
M108 (B UNCLAMP)
M212 (C UNCLAMP)
M108 (B UNCLAMP)
M212 (C UNCLAMP)
G0 G53 Y0. B0. C0.
M107 (B CLAMP)
M210 (C CLAMP)
G54
G97 R1 S3100 M3
M108 (B UNCLAMP)
M212 (C UNCLAMP)
G0 B0. C180.
M107 (B CLAMP)
M210 (C CLAMP)
G0 G43 H00 X1. Z1.95 
M51 M8
G94 G17
G99 G81 X1. Z-.15 R.45 B0. C180. F19.1
C195.
C210.
C225.
G80
G0 Z1.95
M9
M5
G5 P0
G64
G49
M107
M210
G91 G0 G28 X0.
G28 Y0. Z0.
G90
G54
M1
 
N8(NAME: TAP_DRILL_FACE_OFF_CENTER)
(TOOL NAME : 0277_DRILL)
(TAP FACE HOLES)
G90 G17 G80 G40 G49 G94 G97
G91 G0 G28 X0.
G28 Y0. Z0.
G90
G5 P0
G64
G49
T00.12 T00.04 M6
G91 G0 G28 X0.
G28 Y0. Z0.
G90
G10.9 X0
M901 (SPINDLE 1 SELECTION)
M200 (SPINDLE 1 TURNING MODE)
M108 (B UNCLAMP)
M212 (C UNCLAMP)
M108 (B UNCLAMP)
M212 (C UNCLAMP)
G0 G53 Y0. B0. C0.
M107 (B CLAMP)
M210 (C CLAMP)
G54
G97 R1 S1100 M3
M108 (B UNCLAMP)
M212 (C UNCLAMP)
G0 B0. C180.
M107 (B CLAMP)
M210 (C CLAMP)
G0 G43 H00 X1. Z1.95 
M51 M8
G94 G17
G99 G81 X1. Z-.6574 R.4 B0. C180. F26.5
C195.
C210.
C225.
G80
G0 Z1.95
M9
M5
G5 P0 (HIGH SPEED MACHINING OFF)
G64 (GEOMETRY COMPENSATION OFF)
G49
G53 X0.
G53 Z0.
M108 (B UNCLAMP)
G90 G53 B0.
M107 (B CLAMP)
G54
M1
M30
%