Makino PRO6 - PRODUCTION - Horizontal 4 axis Mill

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Sample NC Program for this 4 Axis Milling Center (Rotate about Y Axis) post processor:

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O1000 (12345)
 
(*** HEADER ***)
(DATE POSTED: 08/10/20 12:30:37)
(POST VERSION: 4.4)
(MACHINE: MAKINO A61)
(CONTROL: PRO-6)
 
(MACHINE: MAKINO PRO6 - PRODUCTION - HORIZONTAL 4 AXIS MILL)
(SETUP INFORMATION CAN GO HERE...)
(REV: 1)
 
 
(*** INITIALIZE ***)
M462
G53
#531 = #100
G53
IF[#531 EQ 28] GOTO1
#3000 = 1 (WRONG PALLET #)
N1
IF[#530 EQ 1] GOTO2
#3000=1 (WRONG MACHINE #)
N2
M98 P8001 (AXIS & SPINDLE WARM-UP CHECK)
T057 (BRING 1ST TOOL ON DECK)
(*** INITIALIZE ***)
 
(*** GLOBAL MACROS ***)
M98 P9666
(*** GLOBAL MACROS ***)
 
(*** TOOL LIST ***)
(T2 - 1/2" SPOT DRILL)
(T3 - #7 DRILL .2010 DIAM.)
(T4 - #4 DRILL .2090 DIAM.)
(T5 - 1/4-20 TAP)
(T6 - .249 REAM 3" FLUTE 5" REACH)
(T7 - .374 REAM 4" FLUTE 7" REACH)
(T8 - 1/4" BALL END MILL)
(T9 - 1/4" THREAD MILL)
(T10 - 3/16" CARBIDE END MILL)
(T57 - 3" FACE MILL)
M37
(*** TOOL LIST ***)
 
(*** WORK OFFSETS ***)
G98P8000
(*** WORK OFFSETS ***)
 
M01
 
(*** PROGRAM START ***)
G17 G21 G40 G69 G80
 
N100(FACE MILL O DEGREES)
(FACE TOP OF PART)
G00 G17 G21 G40 G80 G90
T57(3" FACE MILL)
G54.1P0
G65 P9011 B.0
T2(NXT TL)
#1=.0(TLO)
#2=1.(+/-TOL)
IF[[ABS[#2201-#1]]LE#2]GOTO101
#3000=1(CHECK TOOL LENGTH)
 
N101(FACE MILL O DEGREES)
M303 S3500
G00 X226.695 Y-51.435 M11 B0.0 M10
G43 H1 Z25.4 S3500 M08
M302
Z2.54
G01 Z0.0 F304.8
X-42.545
G02 X-42.545 Y-37.465 I0.0 J6.985
G01 X226.695
G00 Z25.4
M01
 
 
N200(CSINK 0)
(SPOT DRILL HOLES)
G00 G17 G21 G40 G80 G90
T2(1/2" SPOT DRILL)
G54.1P0
G65 P9011 B.0
T3(NXT TL)
#1=.0(TLO)
#2=1.(+/-TOL)
IF[[ABS[#2201-#1]]LE#2]GOTO201
#3000=1(CHECK TOOL LENGTH)
 
N201(CSINK 0)
M303 S2500
G00 X25.4 Y-76.2 M11 B0.0 M10
G43 H1 Z25.4 S2500 M07
M302
G81 G99 Z-3.302 R0.0 F203.2
X76.2
X127.0
G80
G00 Z25.4
M01
 
 
N202(CSINK_270)
(CSINK 270)
M303 S2500
(CSINK 270)
G00 X-38.1 Y-57.15 M11 B270.0 M10
G43 H1 Z12.7
M302
G81 G99 Z-4.763 R0.0 F203.2 B270.0
Y-41.275
Y-25.4
X-22.225
Y-41.275
Y-57.15
G80
G00 Z12.7
M01
 
 
N300(STANDARD)
(STANDARD DRILL HOLES)
G00 G17 G21 G40 G80 G90
T3(#7 DRILL .2010 DIAM.)
G54.1P0
G65 P9011 B.0
T4(NXT TL)
#1=.0(TLO)
#2=1.(+/-TOL)
IF[[ABS[#2201-#1]]LE#2]GOTO301
#3000=1(CHECK TOOL LENGTH)
 
N301(STANDARD)
M303 S1850
G00 X25.4 Y-76.2 M11 B0.0 M10
G43 H1 Z25.4 S1850 M08
M302
G81 G99 Z-53.604 R0.0 F152.4 B0.0
X76.2
X127.0
G80
G00 Z25.4
M01
 
 
N400(PECK)
(PECK DRILL HOLES)
G00 G17 G21 G40 G80 G90
T4(#4 DRILL .2090 DIAM.)
G54.1P0
G65 P9011 B.0
T5(NXT TL)
#1=.0(TLO)
#2=1.(+/-TOL)
IF[[ABS[#2201-#1]]LE#2]GOTO401
#3000=1(CHECK TOOL LENGTH)
 
N401(PECK)
M303 S1560
G00 X25.4 Y-76.2 M11 B0.0 M10
G43 H1 Z25.4 S1560 M08
M302
G83 G99 Z-53.665 Q4.2469 R0.0 F114.3 B0.0
X76.2
X127.0
G80
G00 Z25.4
M01
 
 
N500(TAP)
(TAP HOLES)
G00 G17 G21 G40 G80 G90
T5(1/4-20 TAP)
G54.1P0
G65 P9011 B.0
T6(NXT TL)
#1=.0(TLO)
#2=1.(+/-TOL)
IF[[ABS[#2201-#1]]LE#2]GOTO501
#3000=1(CHECK TOOL LENGTH)
 
N501(TAP)
M303 S250
G00 X25.4 Y-76.2 M11 B0.0 M10
G43 H1 Z25.4 S250 M08
M302
S250 M80
G84 G99 Z-27.94 R0.0 F317.5 B0.0
X76.2
X127.0
G80
G00 Z25.4
M01
 
 
N600(BORING)
G00 G17 G21 G40 G80 G90
T6(.249 REAM 3" FLUTE 5" REACH)
G54.1P0
G65 P9011 B.0
T7(NXT TL)
#1=.0(TLO)
#2=1.(+/-TOL)
IF[[ABS[#2201-#1]]LE#2]GOTO601
#3000=1(CHECK TOOL LENGTH)
 
N601(BORING)
M303 S890
G00 X25.4 Y-76.2 M11 B0.0 M10
G43 H1 Z25.4 S890 M08
M302
G76 G99 Z-52.07 R0.0 F508.0 B0.0
X76.2
X127.0
G80
G00 Z25.4
M01
 
 
N700(REAMING)
(REAM HOLES)
G00 G17 G21 G40 G80 G90
T7(.374 REAM 4" FLUTE 7" REACH)
G54.1P0
G65 P9011 B.0
T8(NXT TL)
#1=.0(TLO)
#2=1.(+/-TOL)
IF[[ABS[#2201-#1]]LE#2]GOTO701
#3000=1(CHECK TOOL LENGTH)
 
N701(REAMING)
M303 S750
G00 X25.4 Y-76.2 M11 B0.0 M10
G43 H1 Z25.4 S750 M08
M302
G81 G99 Z-52.07 R0.0 F381.0 B0.0
X76.2
X127.0
G80
G00 Z25.4
M01
 
 
N800(G17 G18 G19)
G00 G17 G21 G40 G80 G90
T8(1/4" BALL END MILL)
G54.1P0
G65 P9011 B.0
T9(NXT TL)
#1=.0(TLO)
#2=1.(+/-TOL)
IF[[ABS[#2201-#1]]LE#2]GOTO801
#3000=1(CHECK TOOL LENGTH)
 
N801(G17 G18 G19)
M303 S2500
G00 X-9.572 Y-88.9 M11 B0.0 M10
G43 H1 Z25.4 S2500 M08
M302
Z2.54
G01 Z0.0 F406.4
X-4.027
G03 X1.053 Y-83.82 I0.0 J5.08
G02 X6.133 Y-78.74 I5.08 J0.0
G01 X63.784
G02 X68.864 Y-83.82 I0.0 J-5.08
G03 X73.944 Y-88.9 I5.08 J0.0
G01 X88.216
G18
G02 X92.026 Z3.81 I0.0 K3.81
G03 X95.836 Z7.62 I3.81 K0.0
G01 X141.674
G03 X145.484 Z3.81 I0.0 K-3.81
G02 X149.294 Z0.0 I3.81 K0.0
G01 X177.8
Y-77.978
G19
G03 Y-74.168 Z3.81 J0.0 K3.81
G02 Y-70.358 Z7.62 J3.81 K0.0
G01 Y-48.26
G02 Y-44.45 Z3.81 J0.0 K-3.81
G03 Y-40.64 Z0.0 J3.81 K0.0
G01 Y-35.56
G00 Z25.4
M01
 
 
N900(THREAD MILL)
(THREAD MILL .750 DIA HOLE - 20 TPI)
G00 G17 G21 G40 G80 G90
T9(1/4" THREAD MILL)
G54.1P0
G65 P9011 B.0
T10(NXT TL)
#1=.0(TLO)
#2=1.(+/-TOL)
IF[[ABS[#2201-#1]]LE#2]GOTO901
#3000=1(CHECK TOOL LENGTH)
 
N901(THREAD MILL)
M303 S1950
G00 X165.1 Y-38.1 M11 B0.0 M10
G43 H1 Z25.4 S1950 M08
M302
Z-53.34
G01 Z-55.88 F304.8
G17
G03 X152.4 Y-38.1 Z-49.53 I-6.35 J0.0
X165.1 Y-38.1 Z-43.18 I6.35 J0.0
X152.4 Y-38.1 Z-36.83 I-6.35 J0.0
X165.1 Y-38.1 Z-30.48 I6.35 J0.0
X152.4 Y-38.1 Z-24.13 I-6.35 J0.0
X165.1 Y-38.1 Z-17.78 I6.35 J0.0
X152.4 Y-38.1 Z-11.43 I-6.35 J0.0
X165.1 Y-38.1 Z-5.08 I6.35 J0.0
X153.613 Y-34.368 Z0.0 I-6.35 J0.0
G00 Z25.4
M01
 
 
N1000(MILL 90)
G00 G17 G21 G40 G80 G90
T10(3/16" CARBIDE END MILL)
G54.1P0
G65 P9011 B90.
T2(NXT TL)
#1=.0(TLO)
#2=1.(+/-TOL)
IF[[ABS[#2201-#1]]LE#2]GOTO1001
#3000=1(CHECK TOOL LENGTH)
 
N1001(MILL 90)
M303 S2500
G00 X27.94 Y-47.466 M11 B90.0 M10
G43 H1 Z25.4 S2500 M08
M302
Z2.54
G01 Z0.0 F5080.0
G41 D2
G01 Y-46.196
G03 X25.4 Y-43.656 I-2.54 J0.0
G01 X19.05
G03 X11.906 Y-50.8 I0.0 J-7.144
G01 Y-63.5
G03 X19.05 Y-70.644 I7.144 J0.0
G01 X31.75 Y-70.644
G03 X38.894 Y-63.5 I0.0 J7.144
G01 Y-50.8
G03 X31.75 Y-43.656 I-7.144 J0.0
G01 X25.4 Y-43.656
G03 X22.86 Y-46.196 I0.0 J-2.54
G40
G01 Y-47.466
G00 Z25.4
M01
 
 
N1100(SPOT 180)
G00 G17 G21 G40 G80 G90
T2(1/2" SPOT DRILL)
G54.1P0
G65 P9011 B.0
T3(NXT TL)
#1=.0(TLO)
#2=1.(+/-TOL)
IF[[ABS[#2201-#1]]LE#2]GOTO1101
#3000=1(CHECK TOOL LENGTH)
 
N1101(SPOT 180)
M303 S1850
G00 X12.7 Y-50.8 M11 B180.0 M10
G43 H1 Z25.4 S1850 M08
M302
G81 G99 Z-5.715 R0.0 F152.4 B180.0
Y-62.23
Y-73.66
X31.75
Y-62.23
Y-50.8
G80
G00 Z25.4
M01
 
 
N1102(COUNTERSINKING_1)
M303 S1850
(COUNTERSINKING 1)
G00 X-38.1 Y-57.15 M11 B270.0 M10
G43 H1 Z12.7
M302
G81 G99 Z-3.81 R0.0 F152.4 B270.0
Y-41.275
Y-25.4
X-22.225
Y-41.275
Y-57.15
G80
G00 Z12.7
M01
 
 
N1200(PECK 270)
G00 G17 G21 G40 G80 G90
T3(#7 DRILL .2010 DIAM.)
G54.1P0
G65 P9011 B270.
T57(NXT TL)
#1=.0(TLO)
#2=1.(+/-TOL)
IF[[ABS[#2201-#1]]LE#2]GOTO1201
#3000=1(CHECK TOOL LENGTH)
 
N1201(PECK 270)
M303 S1950
G00 X-38.1 Y-57.15 M11 B270.0 M10
G43 H1 Z25.4 S1950 M08
M302
G83 G99 Z-14.234 Q4.0843 R0.0 F127.0 B270.0
Y-41.275
Y-25.4
X-22.225
Y-41.275
Y-57.15
G80
G00 Z25.4
M1
 
N9999
M1431 S1(ECO MODE ON)
M919 (MACHINED PIECE COUNT)
G0 G91 G30 Z0
G91 G30 X0 Y0 M11
G90 B0 M10
(*****PROGRAM END*****)
 
M30
%


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