DHC-400 - 4 Axis Mill

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Sample NC Program for this 4 Axis Milling Center (Rotate about Y Axis) post processor:

%
O2345 (12345)
(PROGRAM REVISION A)
(THIS REQUIRES ZERO IN TOOL REGISTER FOR TOOL DIAMETER)
 
(MACHINE: DHC-400)
(SETUP INFORMATION CAN GO HERE...)
(REV: 1)
 
(T2 - 1/2" SPOT DRILL)
(T3 - #7 DRILL .2010 DIAM.)
(T4 - #4 DRILL .2090 DIAM.)
(T5 - 1/4-20 TAP)
(T6 - .249 REAM 3" FLUTE 5" REACH)
(T7 - .374 REAM 4" FLUTE 7" REACH)
(T8 - 1/4" BALL END MILL)
(T9 - 1/4" THREAD MILL)
(T10 - 3/16" CARBIDE END MILL)
(T57 - 3" FACE MILL)
G0 G90
G40 G80 G90 G17
 
(TOOL  57 OFFSET  57)
(3" FACE MILL)
(FACE_MILL_O_DEGREES)
(FACE TOP OF PART)
N10  
M6 T57
T2
G0 G90 G54 X8.925 Y-2.025 S3500 M3 B0.
G43 Z1. H57 M8
Z.1
G1 Z0. F12.
X-1.675
G2 X-1.675 Y-1.475 I0. J.275
G1 X8.925
G0 Z1.
G80 G91 G28 Z0 M9
G91 G28 X0 Y0
G90
M1
 
(TOOL  2 OFFSET  2)
(1/2" SPOT DRILL)
(CSINK_0)
(SPOT DRILL HOLES)
N20  
M6 T2
T3
G0 G90 G54 X1. Y-3. S2500 M3 B0.
G43 Z1. H02 M7
G81 G98 Z-.13 R.1 F8.
X3.
X5.
G0 G80 Z1.
 
(CSINK 270)
 
G0 B270.
G54 X-1.5 Y-2.25
G0 Z.5
G81 G98 Z-.1875 R.1 F8.
Y-1.625
Y-1.
X-.875
Y-1.625
Y-2.25
G0 G80 Z.5
G80 G91 G28 Z0 M15
G91 G28 X0 Y0
G90
M1
 
(TOOL  3 OFFSET  3)
(#7 DRILL .2010 DIAM.)
(STANDARD)
(STANDARD DRILL HOLES)
N30  
M6 T3
T4
G0 G90 G54 X1. Y-3. S1850 M3 B0.
G43 Z1. H03 M8
G81 G98 Z-2.1104 R.1 F6.
X3.
X5.
G0 G80 Z1.
G80 G91 G28 Z0 M9
G91 G28 X0 Y0
G90
M1
 
(TOOL  4 OFFSET  4)
(#4 DRILL .2090 DIAM.)
(PECK)
(PECK DRILL HOLES)
N40  
M6 T4
T5
G0 G90 G54 X1. Y-3. S1560 M3 B0.
G43 Z1. H04 M8
G83 G98 Z-2.1128 R.1 Q.1672 F4.5
X3.
X5.
G0 G80 Z1.
G80 G91 G28 Z0 M9
G91 G28 X0 Y0
G90
M1
 
(TOOL  5 OFFSET  5)
(1/4-20 TAP)
(TAP)
(TAP HOLES)
N50  
M6 T5
T6
G0 G90 G54 X1. Y-3. S250 M3 B0.
G43 Z1. H05 M8
M29 
G84 G98 Z-1.1 R.1 F12.5
X3.
X5.
G0 G80 Z1.
G80 G91 G28 Z0 M9
G91 G28 X0 Y0
G90
M1
 
(TOOL  6 OFFSET  6)
(.249 REAM 3" FLUTE 5" REACH)
(BORING)
M6 T6
T7
G0 G90 G54 X1. Y-3. S890 M3 B0.
G43 Z1. H06 M8
G86 G98 Z-2.05 R.1 F20.
X3.
X5.
G0 G80 Z1.
G80 G91 G28 Z0 M9
G91 G28 X0 Y0
G90
M1
 
(TOOL  7 OFFSET  7)
(.374 REAM 4" FLUTE 7" REACH)
(REAMING)
(REAM HOLES)
N60  
M6 T7
T8
G0 G90 G54 X1. Y-3. S750 M3 B0.
G43 Z1. H07 M8
G88 G98 Z-2.05 R.1 F15.
X3.
X5.
G0 G80 Z1.
G80 G91 G28 Z0 M9
G91 G28 X0 Y0
G90
M1
 
(TOOL  8 OFFSET  8)
(1/4" BALL END MILL)
(G17_G18_G19)
M6 T8
T9
G0 G90 G54 X-.3768 Y-3.5 S2500 M3 B0.
G43 Z1. H08 M8
Z.1
G1 Z0. F16.
X-.1586
G3 X.0414 Y-3.3 I0. J.2
G2 X.2414 Y-3.1 I.2 J0.
G1 X2.5112
G2 X2.7112 Y-3.3 I0. J-.2
G3 X2.9112 Y-3.5 I.2 J0.
G1 X3.4731
G18
G3 X3.6231 Z.15 I0.
G2 X3.7731 Z.3 I.15
G1 X5.5777
G2 X5.7277 Z.15 I0.
G3 X5.8777 Z0. I.15
G1 X7.
Y-3.07
G19
G3 Y-2.92 Z.15 J0.
G2 Y-2.77 Z.3 J.15
G1 Y-1.9
G2 Y-1.75 Z.15 J0.
G3 Y-1.6 Z0. J.15
G1 Y-1.4
G0 Z1.
G80 G91 G28 Z0 M9
G91 G28 X0 Y0
G90
M1
 
(TOOL  9 OFFSET  9)
(1/4" THREAD MILL)
(THREAD_MILL)
(THREAD MILL .750 DIA HOLE - 20 TPI)
N70  
M6 T9
T10
G0 G90 G54 X6.5 Y-1.5 S1950 M3 B0.
G43 Z1. H09 M8
Z-2.1
G1 Z-2.2 F12.
G17
G3 X6.5 Y-1.5 Z-1.7 I-.25 J0.
X6.5 Y-1.5 Z-1.2 I-.25 J0.
X6.5 Y-1.5 Z-.7 I-.25 J0.
X6.5 Y-1.5 Z-.2 I-.25 J0.
X6.0477 Y-1.3531 Z0. I-.25 J0.
G0 Z1.
G80 G91 G28 Z0 M9
G91 G28 X0 Y0
G90
M1
 
(TOOL  10 OFFSET  10)
(3/16" CARBIDE END MILL)
(MILL_90)
M6 T10
T2
G0 G90 G55 S2500 M3 B90.
X1.1 Y-1.8688
G43 Z1. H10 M8
Z.1
G1 Z0. F200.
G41 Y-1.8188 D10
G3 X1. Y-1.7188 I-.1 J0.
G1 X.75
G3 X.4688 Y-2. I0. J-.2812
G1 Y-2.5
G3 X.75 Y-2.7813 I.2812 J0.
G1 X1.25
G3 X1.5313 Y-2.5 I0. J.2813
G1 Y-2.
G3 X1.25 Y-1.7188 I-.2813 J0.
G1 X1.
G3 X.9 Y-1.8188 I0. J-.1
G1 G40 Y-1.8688
G0 Z1.
G80 G91 G28 Z0 M9
G91 G28 X0 Y0
G90
M1
 
(TOOL  2 OFFSET  2)
(1/2" SPOT DRILL)
(SPOT_180)
M6 T2
T3
G0 G90 G56 S1850 M3 B180.
X.5 Y-2.
G43 Z1. H02 M8
G81 G98 Z-.225 R.1 F6.
Y-2.45
Y-2.9
X1.25
Y-2.45
Y-2.
G0 G80 Z1.
G0 Z.5
B270.
G57 X-1.5 Y-2.25
G81 G98 Z-.15 R.1 F6.
Y-1.625
Y-1.
X-.875
Y-1.625
Y-2.25
G0 G80 Z.5
G80 G91 G28 Z0 M9
G91 G28 X0 Y0
G90
M1
 
(TOOL  3 OFFSET  3)
(#7 DRILL .2010 DIAM.)
(PECK_270)
M6 T3
G0 G90 G57 S1950 M3 B270.
X-1.5 Y-2.25
G43 Z1. H03 M8
G83 G98 Z-.5604 R.1 Q.1608 F5.
Y-1.625
Y-1.
X-.875
Y-1.625
Y-2.25
G0 G80 Z1.
G0 G80 G91 G28 Z0 M9
G28 X0 Y0
G90 M5
M1
M99
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